OEM Services

Comtek designs and manufactures composite components with expertise to succeed in high volume, high variability production. 

Panel Systems

Every year, Comtek manufactures thousands of composite panels that are installed on new and in-service aircraft around the world. We design, manufacture and certify components with systems in place to handle huge multiples of part numbers through a global delivery network.  
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Advanced Composites

Using advanced materials and lean, cost-effective processes, Comtek designs and manufactures composite parts that provide aircraft manufacturers and modifiers with weight-saving and high performance solutions.

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Composite design and manufacturing services

Comtek supplies design-build, turnkey solutions for composite panel and aero-engine components using efficient technologies, best-practices and collaboration that keeps programs on-track. We provide solutions that add significant value to our customers by supporting them with shorter production cycles, exceptional on-time delivery performance, design improvements and fair, competitive pricing. 


Our services include:

  • Materials Analysis
  • Component Design
  • Process Development
  • Rapid Prototyping
  • Manufacturing

Active Programs:

 

  • Global 7500 floors system level design and manufacturing
  • Engine components design and manufacturing
  • Global 5500/6500 floor panels
  • Global 5500/6500 avionics racks
  • Challenger 650 floor panels
  • Dash 8-400 floor panels
  • CRJ 700, 900, 1000 floor panels

 

Recent Experience:

 

  • Engine bypass duct components and subassemblies
  • Engine fairings and mechanical components
  • Radomes
  • Fairings
  • Cargo and Special Mission Floor Panels


Our passion is solving problems by bringing new applications to market

Starting from high level requirements, we develop concepts in new applications and build innovative solutions. In-house resources lead projects through the entire development cycle - design, development, qualification, manufacturing, airworthiness activities and support integration.

Capabilities

Comtek is a highly technical organization with know-how to tackle complex problems from materials selection through processing and manufacturing. We support aircraft programs across all stages from conception to end of life.

Agile, Competitive and Innovative

Comtek designs and manufactures composite aerospace components with a focus on improved performance, lower costs, and shorter lead times. 

Comtek excels in programs requiring:
  • Large multiples of part numbers;
  • Multiple delivery points with integrated JIT delivery;
  • Design, scope and process changes;
  • Engineering support and airworthiness certification
  • Aggressive timelines

We specialize in out-of-autoclave processes, allowing us to provide solutions that are cost-effective and allow for rapid production. 
We have a unique combination of approach and capabilities that allow us to develop solutions in design, fabrication, and certification processes. We support each program with integrated project coordination and technical teams that collaborate for best-practices and the responsiveness to adapt to changes in scope or design. 

We have demonstrated success with new product introductions and work transfers. Through close collaboration with OEM and Tier 1 customers we are able to provide innovative design and production solutions that allow continuity of reliable supply, even when changes in scope occur.

Focus on your expertise while we deliver on ours

Program development demands the flexibility to iterate designs while maintaining overall program timelines. Bring us your challenge! We will optimize the solution for your technical, schedule and cost requirements to deliver a flight worthy prototype while giving your team the crucial time required to iterate designs with minimal impact to schedule.  

Rapid Prototyping

Demonstrated speed producing parts with production level quality, with lead times normally reserved for rough prototypes.

Implemented Know-how

We take the lead on developing your solution from problem statement through to analysis, design certification and industrialization.

Fast and Agile

Uniquely nimble and innovative, we keep programs on track through the design iterations needed to develop long lasting solutions.

Let's work together!

We have a strong track record with new product introductions and work transfers. We are ready to collaborate with you to tackle complex problems from materials selection through design and manufacturing.